Toyota Celica T Sport

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TheStig
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Re: Toyota Celica T Sport

Post by TheStig »

Yeah it took some time but it was worth the effort.

The C-One cover is indeed real CF, not a piece of plastic with a layer of CF to make it look like it.
It's really thin, and looks really nice IMO.

I recently installed a TRD shortshifter.
Had it for a while but it didn't fit, it was made for the 00-02 models and the 03+ models have a slightly different version of it and it didn't want to go in reverse, long story but they changed the shifterhousing so misshifts are harder.

So we had to remove the shifter rod from the TRD housing and place it in the originel housing, and now it all works nicely

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Re: Toyota Celica T Sport

Post by Cipher »

How much you running at the wheels?
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TheStig
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Re: Toyota Celica T Sport

Post by TheStig »

Can't really say what it is at the wheels, a year ago I had the car on a dyno but it only ran around 150 at the wheels, but the car wasn't running right, it had a damaged waterpump, the car will be on a dyno again this year, hopefully running around 200 at the crank (192 stock)
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TheStig
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Re: Toyota Celica T Sport

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Well it's been a long time since the last update, so time to update big time.

Reason for the long wait was simple, together with a friend we started our own garage and we specialize in Japanese sportscars and mainly Toyota.

What we do is:
- Performance upgrades and tuning
- Engine rebuilds
- sell high end performance parts
- sell used parts from breaking cars.

So for the company we needed a promo/demo car.

And since we both drive a Toyota Celica we decided to pick my car for that purpose.

What we have on the car right no or have already in stock for the project

- Monkeywrench Racing valves
- Monkeywrench Racing high RPM valvesprings
- Monkeywrench Racing titanium retainers
- Circuitworks oilgear
- TRD thermostat
- Blitz Sonic Power intake system
- Trial headers
- Blitz Realize TT-R silencer
- Blitz/NGK Iridium spark plugs
- C-One silicone radiator hoses

Some parts wont get used anymore, because of the colour scheme we are going to use, like my Blitz Advanced Power Aircleaner... because of the blue details it is replaced by a Blitz Sonic power system (almost same system but different colours.)
But also the Mahle 12.3 compression forged pistons won't get used anymore, the 12.1:1 compression is to high to work with the next upgrade

Meaning this:
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In other words:
A Blitz supercharger setup, complete with Blitz/Toyota Access ECU, Intercooler piping and intake manifold oilpan and everything:

Picture of the charger itself when we got it.
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The whole set was dirty and dusty because it was stored away for a while.

So first order of business was to clean it all and then polish all the parts

How they all where:
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After some cleaning and polishing (not final stage):
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Then after the set was cleaned and the first stages of polishing was done, it was time to build a mock-up of the set on a other 2ZZ-GE Toyota engine we had, to check if everything fits right and if we had to do extra modifications to fit things.
Only thing we didn't fit was the oilpan, because we where working on that and it should just fit fine anyway.

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TheStig
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Re: Toyota Celica T Sport

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Part 2 of the project:

14 Juli 2012:

We completely stripped the engine down to the bare shell, and are rebuilding it again.
The shortblock also taken apart and we replaced the several parts.
We replaced the crankshaft and main bearings, but also the connection rod bearings. all by stronger ones from Monkey Wrench Racing. And all bolts replaced with ARP versions.
Also cleaned the whole engine inside, replaced the Mahle Pistons with the stock ones again (after the where all checked and cleaned again.)

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We also worked on the oil pan, the original Toyota oil pan will be replaced by the Blitz version, although the Blitz version is bigger then the stock one and can thus hold more oil, it still has the same problem as the stock pan.
The Blitz and Toyota version both have no oil baffling at all.
And since we are MWR dealer we got a Morosso Oil Pan that does have a baffling system (very nice system) and we used that system to replicate on the Blitz version.

Morosso Oil Pan:

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Morosso and Blitz with adjustments:

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And of course the Blitz with the baffling and all nice and clean.

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Sadly we forgot to take pictures of the Blitz before the work, but is is basically just empty.

Next step is the rebuild of the head, first cleaning it.
Port and polishing the intake and exhaust ports. Replace all seals and gaskets.
Place MWR springs, valves and retainers.
Once that is done, it's time to rebuild the whole engine again.

Hopefully we will have time for it again soon.. but other jobs and projects have to go first.
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Re: Toyota Celica T Sport

Post by YaelDjiel »

Looking great there, Stig. Very nice. Always liked the 7th gen.
Shame it's the facelift model (I just dislike that front.. ugh).

I'd love to see/hear it some time, which shouldn't be too hard, considering we live in the same city, hah! :D
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Re: Toyota Celica T Sport

Post by viper16 »

engine looks sweet stig.
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Re: Toyota Celica T Sport

Post by Zotic+ »

Sick, cant wait to see what it does on the dyno
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TheStig
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Re: Toyota Celica T Sport

Post by TheStig »

Thanks guys.
The car will go on the dyno this year, probably somewhere in autumn.

@ YaelDjiel: At first I didn't like the facelift model much and considered to change the bumper for a pre facelift one, but it soon grew on me and now I don't like the normal bumper much, I think the facelift has better flowing lines with he body and looks a bit more aggressive.


We where very busy lately, and since your the jobs for our customers is more important then our own projects, we don't have very much time for it.
But still we managed to take some big steps with the whole project and are on schedule to reveal the car on the last main event this year in The Netherlands: Automaxx Super Sunday.


Cylinderhead:

After rebuilding the shortblock it was time to get working on the head, the entire head is rebuild and cleaned, with new seals and everything, placed high RPM valves, stiffer valvesprings and Titanium retainers, as well as flowing the intake and exhaust ports.
During disassembly we noticed the intake camshaft was damaged and needed to be replaced, we thought about replacing it with a different stage camshaftset, but decided to get a OEM version instead, you have to have something to do in the future too :)

Head before rebuild:
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And after:
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Intake port after flowing:
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Building the engine block:
because the cylinderhead was the last major part that needed work we could assemble the engine again, first task was to place the head on the shortblock, and install the camshafts, intake and exhaust manifold, sensors etc.
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We also placed everything on the bottom of the block, like the oil pick up, oil filter and remaining sensors etc.
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To bad there was 1 part still in back order so we could not finish the building the block completely, the oilpump backplate, we luckely did get our hardened oilpump gears from the States in time, and all other parts. but since we can't install the oilpump just yet we can't finish anything on the chain side.

Mock-Up part 2:

Because we couldn't finish building the car we placed all covers so no dust can come in.
Aswell as enable us to install the charger and making sure it now all fits the engine it's all going to be installed on.
We had to alter the oil dipstick so it will fit around the charger.

how the engine is right now:
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New goodies:
The last couple of days several parts arrived like the new clutch and Circuitworx oilgear.
Due to the higher power and torque we needed to replace the OEM clutch with one that is capable of handling the added power.
And since we are Clutch Masters dealer we just had to install a Clutch Masters clutch.
We choose for a FX400 6 puck version, which is the high performance single disc clutch kit that still is normally driveble on the open road, the one higher (FX500) the same setup but without the springs so basically a on/off type and not ideal for normal driving.
This however is still driveble on a daily basis but can handle a lot of extra torque and horsepower.

Clutchmasters pressureplate:
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FX400 six puck plate:
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The same day 1 small but important package came in....
The Circuitworx oilpump:
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We also have the Blitz Sonic Power Air Cleaner ready to be installed.
The Sonic power is a replacement for the simpler version that was suplied by Blitz with the kit, due to heatsshield it reduced the airtemperature, as well as look nice, and sounds awsome aswell.
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Blitz Intercooler:

One of the last and also the biggest parts of the Supercharger kit that we have to clean and polish is the intercooler
It is rather corroded and dirty so needs some attention, I already started cleaning sanding and polishing it:
Deze is flink gecorodeerd en vuil.
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I hope we got some extra time to work on it soon so we can put the engine back in the car and start assembling it all.
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Re: Toyota Celica T Sport

Post by Zotic+ »

Wow cant wait to see power figures on this, wish I could do this kinds stuff on my Z :D even though I did do a little port and polish on my intake runners :D
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Re: Toyota Celica T Sport

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Zotic+ wrote:Wow cant wait to see power figures on this, wish I could do this kinds stuff on my Z :D even though I did do a little port and polish on my intake runners :D
Well it's not like we did this as a little thing on the side, it takes a lot of hours and also a lot of money to get it as far as we are now, at first we also started small with bolt on parts and handling parts etc. but since we now use this as a promotion vehicle we needed to go further then just add some parts etc.

But as with all stuff the fun is to build it and once that is done drive it and enjoy what you build.

It's a been a while since we had time to work on the project but finally the first of September we got some time to finish building the engine, first we had to wait till the backplate for the oilpump arrived, then we needed some spare time.
But once we had some time we managed to finish building the engine so it was ready to go into the car.
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After we installed the new backplate and new chainguides and all other parts we could close up the engine:
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Yesterday we also had some extra time and place in the shop to get the car inside so we can put the engine back in.

Before we could install the engine into the car we still had to install the flywheel, clutch and gearbox.

We used a Fidanza aluminium flywheel:
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And ofcourse our nice new Clutch Masters FX400 Clutch:
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After we installed the gearbox etc, it was time to get the engine in the car, here it's still a very empty engine bay:
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The Engine on it's way to finally get back into the car where it belongs:
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After about a hour the engine was mounted in the car again and several hoses where connected:
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After the engine was in place we started working on getting the intercooler in place, the front bumper had to be removed so we could have better access to parts that we needed to change or remove, to make room for the intercooler we had to remove the foglights but also front bumper support beam.
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The powersteeringfluid cooler had to be redirected but we decided to remove it all together.
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After everything was removed we placed the intercooler.
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After we connected the intercooler we called it a day and we will continue monday.
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Re: Toyota Celica T Sport

Post by Zotic+ »

Looking good. Do you plan on using this as a show car or promoting it on a track?
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Re: Toyota Celica T Sport

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Been a while since the last reply, been rather busy with the car and also other work we had to do.

But the car is a bit of both, it can be found on shows and events but we will also use it on the track sometimes.

Before we did the finale assembly we test installed all the IC piping and everything to make sure it all fits properly:
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Then it was time to do all the finishing touches before the car could roll out and get it's first testdrive, we had to cut small parts out of the front bumper so the intercooler would fit properly and do the last of the wiring and other small things like that.


Saturday the 15th we where busy working on getting the car ready for the Autmaxx Super Sunday show the next day.

First thing to do is get it to a washbox and get most of the dirt of that was collected on the car the last half year:
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After the most dirt was off the car it was time to give it a final hand wash and polish and just clean it on the inside and the engine bay etc.
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And the Sunday it was time to reveal the car to the public at Automaxx Super Sunday, where we had a pitbox and stands together with Clutch Masters.

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Re: Toyota Celica T Sport

Post by Zotic+ »

Nice! Dyno her!
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Re: Toyota Celica T Sport

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We first have to finish the run in period, now done just over 600 miles and are now increasing the RPM to around 5 or 6K af after we done about 1000 miles then we will move up to around the rev limiter at 8600.

And as soon as we know everything runs fine and we will take it to the dyno, but expect it to be somewhere in November.
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Re: Toyota Celica T Sport

Post by Zotic+ »

TheStig wrote:We first have to finish the run in period, now done just over 600 miles and are now increasing the RPM to around 5 or 6K af after we done about 1000 miles then we will move up to around the rev limiter at 8600.

And as soon as we know everything runs fine and we will take it to the dyno, but expect it to be somewhere in November.
Sounds good, plan on doing anything aerodynamically speaking?
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Re: Toyota Celica T Sport

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(off-topic posts removed -GT)
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TheStig
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Re: Toyota Celica T Sport

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Yeah... great...
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Re: Toyota Celica T Sport

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But to answer the question,
I'm pretty happy the way the car looks now but maybe it will get a C-One front lip and a other rear bumper (original Toyota from the Tsunami edition) and some subtle sideskirts.

C-One front lip:
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And the Tsunami Edition rear bumper:
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But for now it will stay like this, first cosmetic parts that will be installed are other rims and they will be:

Work Emotion CR Kiwami:
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Since we are official Work dealer we just have to put some Work wheels on the car and we really love the Kiwami's
Size will be 18x8, but they won't be on the car till at least next season.

This winter we need to fix the exhaust because now it's running without cat (was damaged so we removed it for now) the whole mid section will be replaced by a stainless system with 200cell sportcat and more free flowing mid silencer.
As well as some minor cosmetic changes under the hood, like replacing the blue silicone hoses with black ones and things like that.

The last thing we did that we really needed to do but it didn't arrive in time before the event was the installation of the GReddy Oil Catchcan.

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Re: Toyota Celica T Sport

Post by viper16 »

Curious, what exactly is the difference between those wheels and the CR Kai's. They look the same.
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Re: Toyota Celica T Sport

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The CR Kiwami is the replacement for the CR Kai, it's a bit stronger as well as lighter.
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Re: Toyota Celica T Sport

Post by Zotic+ »

TheStig wrote:
Work Emotion CR Kiwami:
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drooling

Have you thought about putting a TRD wing also?
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Re: Toyota Celica T Sport

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We still have one of those TRD spoilers and it's even in the right colour, but decided to keep the stock spoiler since the whole idea of the car is to make it look stock and subtle.
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Re: Toyota Celica T Sport

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Saturday was the day that the Celica went on the Dyno!

Ans here are the results:

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We are happy with the results.
There are some things we still need to change or add for next season, like the exhaust midsection is now still stock but with a hollow cat (was damaged, so a temp fix was to hollow it out) and a improved fuel injection system with larger injectors billet fuel rail and high flow fuel pump.
But for now we are really happy with what it does.
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Re: Toyota Celica T Sport

Post by Carcrazy »

F*** me, that's one heck of a torque line.

Kudos to you and your buddy for starting a shop together. It takes a lot of gut and a lot of will to do something like that. =D>

The car's looking spectacular as well. Can't wait to see the engine bay once you add the rest of your dress-up touches.
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